Robots in the making thought-provoking truths you need to know


The real goal of automation is to provide a return on investment (ROI). However, we often see that industrial manufacturers go to massive efforts to implement robots in their factories in a way that almost guarantees no return on investment.

If you want to automate tasks that bring measurable value to the company, that is, a pragmatic approach, read on. If you want to keep paying big money for rigid automation systems that don't use readily available modern technology, this article may not be for you.

At Freedom Robotics, we've worked with thousand of robots, oversaw hundreds of deployments, and witnessed countless successful integrations of legacy technology. In each case, our goals was to automate the tasks that deliver measurable value to our customers.

But some attempts at integration have also failed. When they did, the root causes was almost always a lack of practicality.

A sobering truth about robots in industrial: ROI is not guaranteed

Based on our knowledge on the walls of some of the most modern industrial manufacturing facilities in the United States, less than 10% of transportation tasks are easily automated with robots.

It's getting worse. Before our arrival, about 80% of the robot projects we saw were more than double budget and took six month to a year longer than expected to implement.

The robot revolution just didn't happen. The future has not arrived. Robots don't keep their promises. Why? We have identified three major challenges that act as obstacles.

 

Challenge I: Robot take too long to integrate. Integrations often go over budget, overpromises, and end up being seen as an organizational albatross.

Challenge II: Robots require great grip. They fail at random times for various reason. These are not solutions to be solved and forgotten.

Challenge III: Return on investment is difficult to quantify. Robots are black boxes. It is almost impossible to determine the performance of a robot.

The result? Manufacturers are leaving billions of dollars in savings on the table. It fixes not have to be this way.

Automation and Industrial Robots in Manufacturing: An Overly Real Hypothesis

Freedom Robotics works with leading manufacturer who are striving to automate transportation tasks. Major manufacturers, including those in the automotive industry, employ thousands of tugboat operators. Tugboats transport trailers full of parts, in a specific order, to different sections of the production line for the ultimate purpose of assembling finished products such as vehicles, equipment, and consumer products.

Manufacturers like these have a never-ending mission to reduce costs per product created. There is a clear ROI potential in automating these drivers' tasks through robotics, but the path to achieving such benefits is never straightforward, as there are always challenges along the way.

8 Robotic in Automotive Industrial: Assembly in Action

Lease's take a closer look at the full tests we've identified that prevent customers like our industrial manufacturer from fully understanding the benefits of robots, as well as the ultimate, pragmatic solutions for each.

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